Fuel Pipework – Installation and Commission Testing for New Petrol Stations
28 March 2024
Discover the essentials of fuel pipework installation and commission testing by Future Fuel Services for new petrol stations. Ensure safety and compliance.
The construction of a new petrol station involves meticulous planning and execution, especially when it comes to the installation of fuel pipework. Fuel pipework, which is comprised of a network of pipes, must be designed, installed, and tested optimally to guarantee safe and efficient transport of fuel from storage tanks to fuel dispensers.
The Fuel Pipework System
Fuel pipework systems, as mentioned earlier, are designed to facilitate the underground or above-ground movement of fuel. They must be robust, leak-proof, and compliant with industry standards and environmental regulations in Australia to make petrol stations operational. The choice of materials, design, and installation techniques plays a key role in the functionality and safety of these systems.
Fuel Pipework: Installation
Future Fuel Services offers proper installation of the fuel pipework system.
When conducting fuel pipework installation, we first conduct detailed planning and design. This step is necessary so we can consider factors like the station layout, fuel types, and volume throughput. The plan and design must then adhere to Australian Standards and local regulations.
For the pipework materials, we ensure to choose those that are compatible with the fuel type and meet the required standards for pressure, temperature, and corrosion resistance. Once we have opted for the right materials, we then prepare for the installation. We carry out trenching carefully to avoid damage to existing utilities. We subsequently lay the pipework at the correct depth, with appropriate bedding and backfill, to protect it against external pressures.
Afterwards, we make sure all joints and connections will be secure and leak-proof. We also protect the pipework from physical damage and environmental factors through the integration of protective coatings and cathodic protection.
Testing the Fuel Pipework
To ensure the new petrol station will operate effectively, the fuel pipework must be tested. This process verifies the integrity, safety, and compliance of the pipes.
Different tests must be done to ensure the effectiveness of the fuel pipework. Pressure testing, for one, is done to check the strength and leak tightness of the pipework. It involves pressurising the system with air or water to a pressure higher than the operational level to ensure no leaks are present. Continuity testing, alternatively, ensures electrical continuity throughout the metallic components of the pipework. This test is done for systems requiring cathodic protection.
Tests must likewise be done for leak detection systems so they can be effective in protecting the environment and ensuring petrol station safety.
These tests can be carried out by our experts at Future Fuel Services. We make sure that we adhere to all regulatory standards and industry best practices. Successful completion of commission testing, after all, allows petrol stations to commence operations.
Hire Future Fuel Services
The installation and commission testing of fuel pipework by Future Fuel Services allows new petrol stations to guarantee the safety, efficiency, and environmental compliance of their fuel delivery system. By investing in our team, petrol station owners like you can safeguard their operations against future risks, securing a long and successful service life for their fuel pipework systems.
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